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Aerogel

Aerogel

Manufacturers of all types are always looking for that next great breakthrough. Think: Gortex, Teflon and that famous exchange from The Graduate:

Mr. McGuire: I want to say one word to you. Just one word.
Benjamin: Yes, sir.
Mr. McGuire: Are you listening?
Benjamin: Yes, I am.
Mr. McGuire: Plastics.

Now another breakthrough is hitting the consumer outdoor products market based on a man-made material called aerogel. It is lighter than air in its pure form, warmer than down, can be compressed, is breathable and is virtually unbreakable. It keeps hots things hot and cold things cold – How does it do it?

There seems to be no simple or short answer to what is an aerogel. Most text describe a manufacturing process where liquids are replaced with air involving a polymerization process. Being simple,  I like to think of aerogel as a tiny, as in microscopic, layer of bubble wrap; which I am sure makes scientists and engineers cringe.

First mentioned in a paper published in the journal, Nature, in 1931, scientist recognized an opportunity to improve insulation material. Monsanto initially used it in napalm and cigarettes in the 1940’s but it was primarily used as a flattening agent in paint and varnishes.

Monsanto abandoned its use in the 1970’s. It was expensive and difficult to manufacture according to the website areogel.org . One challenge was that exposure to a significant amount of aerogel dust created serious respiratory issues. Continue reading »